Foam Riser Pad for Concrete Polishing

Concrete polishing is similar to the process of sanding wood. Concrete surfaces are ground to an acceptable degree of smoothness and shine using machines fitted with abrasives (similar to sandpaper).

Polished concrete possesses a sophisticated, modern appearance, and the process of polishing the concrete has the potential to improve the overall condition of the material. Although the procedure is simple, it does necessitate a significant amount of physical time and labor.

In this article, you are going to learn about foam riser pads for concrete polishing and how foam riser pads are used in concrete polishing. Read on below as we explore further:

How Foam Riser Pads are used in Concrete Polishing?

Foam Risers in the pad are meant to give a concrete diamond extra thickness while polishing. The foam riser connects to the head of the floor grinder on one side, whereas the diamond connects to the other.

 While grinding, the foam and the extra thickness will aid in creating a smoother finish. When cutting lippy floors and uneven surfaces, these foam risers come in handy. On one side, hook (male) Velcro is used, and on the other, loop (female) Velcro is used. When cutting a lippy floor, the foam serves as a shock absorber, reducing pad vibration and movement. The riser ensures that all the pads are in touch with the concrete surface when working on uneven floors.

Dry or wet methods can be used to polish concrete. Despite the benefits of each, the dry polishing method has been the most popular in the industry, since it is environmentally friendly and more convenient. Water is used to cool diamond abrasive parts and remove grinding dust during wet polishing. 

Water prolongs the life span of polishing abrasives by reducing friction and acting as a lubricant. Cleanup is the most significant disadvantage of this process. Wet polishing generates significant amounts of slurry, which workers must dispose of properly. There is no need for water when dry polishing. Instead, the polisher is connected to a dirt-collection system that collects almost all the debris.

Foam riser pad benefits for concrete polishing

· Durability: Foam riser pads produce a dense surface that prevents stains of paint, oil, and liquid spills. They have a longer life expectancy than VCT tiles or various epoxy coatings on floors. Polished concrete surfaces will be impervious to high volume scuffs, abrasions, tire marks, and foot traffic.

· Maintenance is low: Floors that have been polished create a more durable surface and last longer than stone and vinyl tile. Except for mopping dust to remove dirt particles from the surface, polished concrete surfaces require less maintenance. Additionally, surfaces with polished concrete may require refinishing every ten years to maintain appeal depending on foot traffic. Even then, the procedure is quick and doesn’t require much downtime.

· Expense reduction: Polished concrete floors eliminate the need to purchase costly floor coverings by grinding the slab to a fine grade. Studies have shown that polished floors can reduce your energy charges as they are very reflective and need less brightness to lighten a room.

· Resistance to slipping: Despite its gleam, a polished concrete floor has very high slip resistance and does not develop a slick surface. In the real sense, as opposed to ordinary concrete, the ground and the flattened floor has the advantage of increased friction coefficient. Polished concrete has standards higher than regulatory requirements.

· Aesthetic value: The beauty of any concrete is achieved with concrete polishing and grinding. Polished concrete surfaces can create an elegant and beautiful appearance with little maintenance for a long period. Furthermore, when you apply concrete stains to a polished concrete floor, they mimic the appearance of a highly-priced polished stone.

· Unique: Polishing concrete densifies, colors, and seals the existing surface, providing you with highly unique flooring.

· It is friendly to the environment: Concrete polishing and grinding is a long-lasting option. This is because of the production of low amounts of waste during the process, the flooring's durability, and polished concrete's ability to enhance air quality indoors by eliminating or reducing dust, mildew, and mold.

· A reflective surface is produced: Polishing and grinding concrete floors produces a gloss, light-reflective surface. Even in big warehouses, factories, or buildings, this can result in an environment that is safe as well as lower lighting costs.

· No shutdown of the plant: After the process is completed, concrete that has been dry-polished can be used right away. Because the process is clean, non-toxic, and does not involve dangerous chemical composition, floors may be made when the plant production progresses.

As discussed above, there are many benefits of carrying out concrete polishing using foam riser pads. We have also seen how foam riser pads are used in concrete polishing. There is no doubt that concrete polishing is something you will consider when constructing a floor.